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Advanced Extrusion, Inc. is a U.S.-based manufacturer specializing in plastic roll stock extrusion for industrial and packaging applications. The company produces high-quality materials used in thermoforming and related processes, with a focus on consistency, precision, and reliable production output.

Operations center on PET-based materials, including APET, rPET, CPET, and CPLA, along with multi-layer co-extrusion structures. Production capabilities support a range of gauge and width requirements, allowing customers to source materials aligned with specific performance and forming needs. Technical support is available to assist with material selection and processing requirements, including on-site assistance when requested.

Advanced Extrusion operates as one of the established plastic extrusion manufacturers serving the packaging and thermoforming industries with consistent supply, on time delivery and application-driven solutions.

MATERIALS

The wide range of gauge and width capabilities offered in APET, rPET, CPET and Side-by-Side by Advanced Extrusion is augmented by our team's strong knowledge of the thermoforming process and has the ability to offer on-site technical assistance if it is desired.

CAPABILITIES

Side-by-Side

Side-By-Side PET Plastic Extrusion

Our custom SXS PET extruded sheet can be cut and formed into a range of packaging products, including thermoform blisters, clamshells, trays, and a variety of packaging solutions. The exceptional clarity, impact performance and formability of our SXS PET extrusion make it best suited for packaging, thermoforming, as well as laminating applications. Available in AB and BAB extrusion process. Our dedicated engineering and design team can assist with your custom project needs. See link below for profile width and dimensions.

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Coextrusion – the Process to Convert Two or More Materials Into a Single Piece

CoExtrusion – The process to convert two or more materials into a single piece

For your unique and custom projects, we at Advanced Extrusion, Inc. are capable of producing up to 7 layer structures in the creation of your material. Tailored to meet your Oxygen Transfer Rates (OTR), and Moisture Transfer Rates (MTR). ShurSeal™ available to assist in your sealing property requirements.

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Quality Assurance and Compliance

Materials are produced under controlled manufacturing standards with focus on consistency and repeatability. Products are suitable for food-grade and medical-grade applications, with traceability systems in place for production tracking.

Gauge control and material consistency support stable performance in downstream thermoforming operations.

FAQ

Yes. Custom plastic extrusion is a core part of the operation. Materials can be developed based on required thickness, clarity, strength, barrier protection, and forming behavior. The team works directly with customers during development and production.

The company provides roll stock  production, and multi-layer co-extrusion services. These plastic extrusion services support packaging manufacturers that require stable, high-volume material supply with consistent quality.

Materials are commonly used in food packaging, medical packaging, and industrial packaging. These applications depend on reliable thermoforming performance and consistent sheet properties during production.

The materials are produced with controlled gauge, width consistency, and stable processing behavior. This allows them to perform reliably during thermoforming operations without frequent adjustments or interruptions.

Yes. rPET and CPLA are available for customers looking for recycled or bio-based material options. rPET uses post-consumer recycled content, while CPLA supports compostable packaging applications.

Technical support is available for material selection and processing guidance. On-site assistance can also be arranged when needed to support setup or production adjustments.

The focus is on consistent production quality, application-driven material development, on-time delivery, and direct engineering support. This combination allows customers to maintain stable operations and reduce variability in downstream processing.

If you have other questions, our team is ready to help. Reach out anytime and get clear, direct answers for your project needs.

CERTIFICATIONS

SQF
Kosher Certified
BBB

Contact Advanced Extrusion, Inc.

Ready to move forward? Get in touch with Advanced Extrusion, Inc. to request a quote, discuss specifications, or start your custom plastic extrusion project today.